Like his father and grandfather before him, Donal Glennon has worked for Guinness all his life. He started at 16, as a messenger at the landmark St. James's Gate brewery in Dublin, and today, at 51, he's an accomplished brewer. His family ties to the beermaker stretch back nearly a century, to the days when 1 out of every 10 Dubliners either worked for Guinness or was supported by someone who did. The company was a classic paternalistic employer: it built affordable housing for its workers, and provided pensions, health care and education benefits long before they were the norm. Employees even received an allowance of free beer. "That aspect is gone the caring, sharing company," says Glennon wistfully. "Everyone knows that you're just part of a multinational."
Maybe so, but in the cutthroat environment of today's beer market, being part of a multinational is all but essential. Most Western beer markets are flat Guinness sales in Ireland fell 6% by volume from June 2003 to June 2004 and more and more breweries are being snapped up by behemoths like London-based SABMiller and Belgium's InBev. Guinness is typical: since 1997 it's been a part of the British beverage conglomerate Diageo, which last week announced mixed financial results; it made $3.3 billion in operating profits for fiscal year 2004 which, if not for "exceptional items," would be down from the previous year. Some of its best-known brands including Tanqueray, Jose Cuervo and J&B are relatively stagnant. But the famous stout is fighting back by growing in markets like North America and Africa. Michael Bleakley, a beverage industry analyst with Credit Suisse First Boston in London, says of Guinness's global reach: "Everyone used to think that Heineken was the Coca-Cola of beers, but Guinness has cracked that now."
That's an optimistic view: Guinness, the world's best-selling stout, cannot touch Budweiser or Heineken in sales. Still, how has a 245-year-old brewer kept its edge in the modern world? The brewery at St. James's Gate still suffuses whole neighborhoods in the Irish capital with the rich smell of roasted barley, as it has for generations. The complex's old stone buildings are arranged to let beer flow downhill, so grain is stored at higher elevations while kegs are filled in low-lying areas next to Dublin's River Liffey. And the world-renowned stout is still as dark and creamy as ever. But little else about Guinness has stayed the same. The company has undergone a radical overhaul of its core brewing operations in recent years. Guinness decided in April to close its northwest London Park Royal brewery, which has been churning out the stuff since 1936. So by next June, production at St. James's Gate will jump from 8 million to 12 million kegs per year all the Guinness stout for Europe and North America. In Dublin, pumping out an extra 11,000 kegs a day will cost j23 million in equipment and j14 million in annual production expenses, on top of j350 million spent on capital investments since the 1980s.
The new mechanized factory requires far fewer men like Glennon. Over the last two years, Guinness has almost halved the number of people who actually make and handle beer, reducing from 270 to 144. It has also eliminated traditional boundaries between classes of staff to the point where 90% of the remaining core workers have new or substantially changed jobs.
Such restructuring does not come easily, as Dublin brewing head David Varian acknowledges. "People had to face up to really major change," he says. "We ship Guinness to Japan. There are a lot of very good Japanese brewers, and they could probably brew Guinness." Varian, an Irishman who previously worked in the U.K. petrochemicals industry, strove to help his staff see the global picture; he dismantled long-standing hierarchies and gave employees challenging new tasks. Frontline personnel, like keg assembly-line operators and brew-house managers, now discuss departmental budgets.